There are plenty of machines that make the industrial activity a great deal easier. One of these is the lathe. This has been a primary part of the machine-building process for centuries. Recently, the process of building a lathe has been perfected. As a result, the operation has been reduced to the steps described below.
Getting Familiar with the Building Process
Many modern lathes, including such examples as CNC Swiss Lathes, are made using a very complex and well calculated process. This manufacturing arc can be described as a laborious but very effective operation. It’s a process that requires detailed training and a lot of practice. Although lathes are ancient, the modern building process comes from recent times.
The first step of the operation involves welding the lathe’s base into place. Doing so will ensure that it becomes a reliable and long lasting base from which to embark on your further plans. To begin with, the base is welded and then heat treated. This ensures that it will function in its proper place.
After the base is secure, the areas for mounting on the lathe can be fixed in place. This is done by machining them precisely to the specs you have gathered from prior research. Once in place, they can then be ground flat. The ways will then be bolted. It must then be pinned to the base to ensure secure placement.
The Ball Screws Must Be Mounted in Place
Your next concern will be to make sure that all ball screws are mounted. These are the tiny machines that help move the bed and spindle of your lathe. You can use them to change the rotation of the drive motors. The main ball screws to be concerned with are the screw shaft and support bearings.
The screw turns to allow the bearing mount to follow the grooves in a spiral motion in the shaft. This moves into two areas. These are the work table under the spindle and the carrier. The screws are fixed to the base with the bearing mount on the work table.
The Spindle Can Now Be Mounted
The next part of the process will involve mounting the spindle for your new lathe. The spindle will be machined and ground. It is then mounted to the drive motor and bolted to the carrier. A ball screw controls each moving part. This allows you to maneuver it.
Mount the Controller to Complete the Operation
The final stage will be to mount the controller. This is an entirely separate electronic assembly containing all working memory and computer boards. In addition, a complex wiring system will be needed to connect the power supplier to the machine motors and various positional slides.
Once this operation is complete, the machine will be ready to test. Quality control will depend on how many machines you have in your area. Each will be bound to have specific differences and levels of reliability. These can be gauged and corrected in real time via your master control system.
Quality Control Will Be an Ongoing Process
The level of accuracy that you derive from each of your new CNC Swiss lathes will depend on your ongoing quality control efforts. This is an area where you can’t afford to cut corners or skimp on quality.
It will be up to you to do all you can to ensure a smooth and cost-effective operation. The people you employ as machine operators need to be trained in running the unit. This will be the best way to prevent crashes.
A Complex Operation Can Be Made Easy
Following these steps will allow you to realize your goal of building a lathe for your business. This operation needs to be conducted by experts with a high degree of training. Once complete, the new lathe will be one of your most durable and reliable machines. Its work can be a considerable part of your success.
Author: Steffy .